Carlos Alberto do Rosário Silva Fortes, Doctorate in Mechanical Engineering, with the thesis: “Integrated Model for Improving Resilience in Meeting Delivery Deadlines in Engineering-To-Order Production Systems”
Abstract: In the competitive environment where companies operate, customers increasingly seek personalised products. Companies need to effectively meet these customer requirements in terms of functionality, timelines, and costs. There is significant competitive pressure to improve efficiency and effectiveness in industrial companies, particularly those operating with Engineer-To-Order (ETO) production systems. This pressure largely stems from the need to respond quickly and innovatively to the demands of an increasingly dynamic and demanding market. Based on this reality, the research aimed to improve ETO companies’ performance and increase the resilience of workflows, characterised by high complexity and process variability. As an initial approach to this research, current areas of concern and operational challenges of ETO companies were identified. For this, a Systematic Literature Review (SLR) was conducted to identify ETO companies’ general challenges and how they improve their ability to meet customer requirements and delivery deadlines. In the context of this work, it is crucial to use resources effectively and create efficient systems to manage complexity and variability in ETO companies. This aids managers in making better decisions at all stages of work. After analysing the criticality of the main problems detected and characterising their current solutions and weaknesses, a solution proposal was developed using Axiomatic Design Theory. This method was chosen for its ability to provide a structured framework that facilitates the approach to complex and variable issues. This structured framework makes decision-making more effective, especially in uncertain environments and multiple requirements. The aim is to strengthen the ability of ETO companies to handle uncertainties while promoting a higher level of performance. The developed solution is a model that improves operational excellence in ETO companies, aiming to increase resilience in meeting delivery deadlines. For this reason, it was named the E.OpEx Model. The E.OpEx Model is thus referred to as a roadmap for ETO company managers to make decisions to improve their operations excellence. This is because the E.OpEx Model proposes an innovative contribution: the integrated use of the CCPM – Critical Chain Project Management methodology with the POLCA – Paired-cell Overlapping Loops of Cards with Authorization technique, combined with IoT – Internet of Things technologies. The E.OpEx Model, with its integrated approach of using the CCPM methodology, the POLCA technique, and emerging technologies, proved effective in addressing typical problems ETO companies face. Its relevance was validated in a Focus Group session. During this session, it was also confirmed that implementing the E.OpEx Model will enhance the operational efficiency and resilience of ETO.